Technical Data
Technical Specifications
Typical physical property data, subject to batch test reports.
| No. | Test Item | Test Condition | Unit | Typical value | Test Method |
|---|---|---|---|---|---|
| 1 | Density | at 20±3℃ | g/cm3 | 1.45±0.03 | ASTM D792 |
| 2 | Shore hardness-A | at 20±3℃ | Shore A | 95±3 | ASTM D2240 |
| 3 | Volume resistance | at 20±3℃ | Ω·cm | 2.12×10¹⁴ | GB/T1410 |
| 4 | Temperature resistance grade | - | ℃ | 125 | - |
| 5 | Environmental characteristics | - | - | Accord with RoHS and REACH | Accord with RoHS and REACH |
| No. | Test Item | Test Condition | Unit | Requirements | Values | Test Method |
|---|---|---|---|---|---|---|
| 1 | Tensile Strength | at 20±3℃ | N/mm2 | ≥8 | 11.05 | 2PfG 2962 |
| 2 | Elongation at Break | at 20±3℃ | % | ≥125 | 182 | 2PfG 2962 |
| After air oven accelerated aging | 150℃×168h | - | 150℃×168h | |||
| 3 | Tensile Strength; Percent of unaged value | at 20±3℃ | % | ≥75 | 98 | 2PfG 2962 |
| Elongation at Break; Percent of unaged value | at 20±3℃ | % | ≥75 | 93 | 2PfG 2962 | |
| Hot set test | 200±3℃, 15min , 20N/cm2 | - | 200±3℃, 15min , 20N/cm2 | |||
| 4 | Hot | - | % | ≤100 | 40 | 2PfG 2962 |
| Set | at 20±3℃ | % | ≤25 | 0 | 2PfG 2962 | |
| 5 | Voltage test completed cable | 120℃, 1h, 300mm | % | ≤2 | 0.5 | IEC60811-503 |
| 6 | Cold bending test | -40℃, 16h | - | No Crack | No Crack | 2PfG 2962 |
| 7 | Ozone resistance at complete cable | - | - | No cracks | No cracks | IEC60811-403/EN50396 |
| 8 | Surface resistance of sheath | 100-500V, 1min | Ω | ≥109 | PASS | 2PfG 2962 |
| 9 | Flame test | at 20±3℃ | - | PASS | PASS | IEC60332-1-2 |
| Test of absence of halogen | - | - | - | |||
| 10 | PH | - | - | ≥4.3 | 6.1 | EN50267-2-2 |
| Conductivity | - | μS/mm | ≤10 | 0.9 | EN50267-2-2 | |
| Chlorine- and Bromine content, expressed in HCl | - | % | ≤0.5 | 0 | EN50525-1 | |
| Conductivity | - | % | ≤0.1 | 0 | EN60684-2 |
⚠️ The test values in the table are typical values and should not be regarded as standard specifications or standalone design references.
Processing Guide
Recommended Processing Parameters
1
Material Composition
- By the polyolefin materials, Halogen-free flame retardants, stabilizer, lubricant inside and outside through special proportion, end spacing refining and added to the mix and twin-screw granulating of halogen-free flame retardant sheath materials.
2
Processing:
- 1. Drying and dehumidification:Dry the compounds at 70℃ for at least 2 hours by air blast and the dehumidifier before processing.
- 2. Extrusion machine parameters:It is recommended to use an extruder with a length-to-diameter ratio of 25:1 for extrusion. The screw compression ratio is 1.5- 1.8:1.
- 3. Extrusion cooling conditions:Every cooling system of extrusion molding machine must be able to work automatically ，feed opening must be cooled with water.
- 4. Conductors preheating:Preheating temperature is 65℃--85℃;
- 5. Extrusion temperature parameters:The actual temperature of melt and the value of the temperature control table may be different, so we should choose the right temperature.
- The data of the table can be used as a reference.
- Position:Temp. (℃) Zone1 120±5；Zone2 165±5；Zone3 170±5；Zone4 175±5；Neck 180±5；Head 180±5
3
Irradiation process
- Irradiation dose: Recommendation irradiation dose is 8- 18 Mrad;
- The irradiation dose should be adjusted according to the product structure and specification difference.
- Due to the influence of the difference of electron accelerators on the measurement, the selection of radiation dose should be based on the test thermal extension meeting the requirements. It is suggested that the dose should be used for reference only, and the thermal extension should be controlled in the range of 30-50%.
4
Inspection Requirements
- 1. Appearance:Visual inspection and hand inspection, polymer particle diameter is 3～5mm.
- 2. Properties:Annex I and Annex II